Greener Journal of Science, Engineering and Technological Research

ISSN: 2276-7835

Vol. 13(1), pp. 46-60, 2024

Copyright ©2024, the copyright of this article is retained by the author(s)

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Packed bed Column Adsorption of Iron in effluent from Itakpe Iron Ore Mining Company using Palm Kernel Shell as Adsorbent

 

 

Hope Ogbaje1, Samuel Baba Onoja2, Theresa Ukamaka Nwakonobi3, Martins Okechukwu Udochukwu4

 

 

1Department of Agricultural and Bio-Environmental Engineering, Kogi State Polytechnic, Itakpe Campus, Kogi State, Nigeria.

234Department of Agricultural and Environmental Engineering, Joseph Sarwuan Tarka University, Makurdi, Nigeria.

 

 

 

ARTICLE INFO

ABSTRACT

 

Article No.: 050122043

Type: Research

Full Text: PDF, PHP, HTML, EPUB, MP3

 

 

This work involved evaluation of palm kernel shell activated carbon (PKSAC) as adsorbent for removal of iron from water through column studies. PKS was collected, washed, sundried and carbonized at 5000C for 3 hours after which it was crushed, then activated with 3.0M of KOH and heated using a burner for 30 mins., then packed and stored for the experiment after cooling. The activated carbon prepared from the PKS was characterized. Column studies were carried out on the adsorption of Fe from wastewater from Itakpe Iron Ore Company using PKS adsorbent under conditions such as bed height and flow rate. Experimental data were fitted to kinetic models in order to estimate the carbon adsorption capacity and establish the breakthrough profile. Results showed that optimum adsorption capacity was found at lower flow rate of 20 ml/min, and 12 cm bed height. The appropriate service times to breakthrough were 195 – 210 mins. The sorption capacity by the column was 32.49 mg/g. Yoon–Nelson, Thomas and Bohart-Adams models were used in predicting the behaviour of the breakthrough curve. For the Yoon-Nelson model, the kYN values and τ value, more so, the R2 values (0.88 – 0.96) specify that the model can be used to describe the metals - PKSAC sorption system. The Thomas and Bohart-Adams model were also suitable for the description of the sorption column with high R2 values. This study showed that activated carbon prepared from palm kernel shell is suitable for the adsorption of Fe ions and as such could be used as a cost-effective adsorbent in the treatment of polluted water.

 

Accepted:  20/09/2024

Published: 30/09/2024

 

*Corresponding Author

Hope Ogbaje

E-mail: hopeogbaje@ gmail.com

 

Keywords: Palm Kernel Shell, Adsorbent, Column, Adsorption, Iron, Itakpe, Iron ore, Kogi State, Mining.

 

 

 

 


1.  INTRODUCTION

 

The advancement of technology has given us much comfort, but has also contributed greatly to environmental pollution, e.g water pollution, soil pollution and air pollution. These problems are often associated with factors such as inappropriate substance use, high toxicity of certain products, lack of health and safety information, run-off from agricultural lands, and inordinate disposal of wastewater into water bodies. There may be different kinds of contaminants such as nitrates, oxides, bacteria, viruses, fluorides, organic molecules, pesticides, solvents, oil spills, dyes and heavy metal ions pollution in water such as Cr6+, Cu2+, Pb2+, Cd2+, Fe2+, Zn2+, Ni2+, As3+, Hg2+, etc. The ecological effects of heavy metals are varied and are often interrelated. Heavy metal ions are non-biodegradable in nature and can accumulate in the human body continuously and could have severe adverse effects such as brain damage, skin diseases, liver damage, kidney failure, anemia, hepatitis, ulcers and are also carcinogenic [1][2][3]. The water pollution is making the lives of millions of people at great risks of diseases, illness and even deaths. In addition, water pollution is continuously shortening the availability of drinking water and water for irrigation purposes [4].

Several methods such as reverse osmosis, coagulation, precipitation, hydrolysis, phytoremediation and adsorption in the removal of contaminants from water and wastewater have been used [5][6][36], however, most of these methods have shown some limitations and shortcomings. Most of these methods have high operational and maintenance costs, generates toxic sludge and has complicated procedures in the treatment. Compared to all these techniques, adsorption process using activated carbon is considered to be the best for water treatment because of convenience, ease of operation, and simplicity of design [7].  Obtaining a low cost and highly efficient precursor for activated carbon production for the treatment of water and wastewater remains a challenge.

Raw materials for the production of activated carbon can be gotten from agricultural wastes generated as a result of agricultural activities and they are disposed off due to their low economic value; e.g  palm kernel shell, mango seeds, rice husk, raw bagasse, coconut shells, e.t.c. Raw materials for activated carbon can also be gotten from industrial wastes generated and often disposed off at the end of the manufacturing processes; examples are furnace flue dust and aluminum oxide. Commercial activated carbon is produced from commercial products; they may be plastic graphite, lignite materials. This category also has a high cost of regeneration, hence are not so economically viable to be used as raw materials for the production of activated carbon.

Modes of adsorption operation include both batch system and column flow system. In the column operation, the carbon is continuously in contact with a fresh solution; consequently, the concentration in the solution in contact with a given layer of carbon in a column is relatively constant. For continuous operation, the solid adsorbent may be added at the top of the column and spent adsorbent withdrawn from the bottom. Three types of continuous flow systems are usually encountered, namely the fixed bed adsorption system, the fluidized bed adsorption system, and the moving beds (or the expanded bed adsorption system).

This study aims to investigate the removal of Fe from Iron Ore Mining effluent using adsorbent derived from palm kernel shell in a packed adsorption column method and to fit the experimental data to kinetic models in order to estimate the carbon adsorption capacities and establish the breakthrough profile.

 

 

2.         MATERIALS AND METHODS

 

Study Area

 

Itakpe Iron ore mining region is located within Okehi Local Government Area of Kogi State. It lies within latitudes 7036′N to 7039′N and longitudes 6017′E to 6022′E. Itakpe has common boundaries with Lokoja to the North, Kabba/Ijumu to the west, Adavi (Ogaminana) and Okene to the south and Ajaokuta to the east. The map of Kogi State showing the study area (Itakpe, Kogi State, Nigeria) is shown in Figure 1.

Itakpe is surrounded by ridges of hills with average height of about 360 metres above mean sea level. Itakpe area is underlain by Precambrian rocks which form more than 70% of the rocks in the area [8]. The climate is characterized by alternate wet (April-October) and dry (November-March) seasons. The area has an average annual rain fall of 1300mm with high relative humidity in July. Itakpe is characterized by an average surface temperature of about 300C, with evaporation rate of 700mm between April and October. This climatic condition has a remarkable effect on the alternate intensive heat in dry season and torrential rainfall usually accompanied by cold conditions in the wet seasons [8]. A number of rivers took their sources from Eika hills and discharge their contents into river Niger. These rivers include; Eika-Adagu, Osara river, River Ero and their tributaries. All these rivers are seasonal except Eika-Adagu River [9]. Generally the topography is characterized by ridges of hills and undulating plains with relative low slope angle. The soil is that of ferrallitic soils. These are climtogenic soils of areas in the ecotone between rainforest and guinea savanna.


 

 

Figure 1: Map of Kogi State Showing the Study Area  (Itakpe, Kogi State, Nigeria)

 

 

 


Collection of Palm Kernel Shells (PKS) and Processing

 

Palm kernel shell (PKS) was used as precursor for the production of the activated carbon. The Palm kernel shells were collected from palm oil mill, in Ikanekpo, Ankpa Local Government Area, Kogi State, Nigeria. The sample was washed with distilled water to remove impurities and then sun-dried for three days, after which the PKS was crushed using a milling machine. The crushed particles were then sieved to obtain the particle sizes of 1 – 3 mm. The pictorial view of the PKS is shown in Plate 1.

 

Carbonization

 

Carbonization was done using a digital furnace in Metallurgy Engineering Laboratory, Kogi State, Polytechnic, Itakpe campus. The pictorial view of the furnace in-use for the carbonization of the PKS is shown in Plate 2. The PKS was taken to the furnace where it was heated at constant temperature of 500oC for 3 hours for carbonization.

            After the carbonization, the sample was allowed to cool at room temperature. The carbonized sample was crushed using mortar and pestle and then sieved to obtain particle sizes of 1 – 3mm. The pictorial view of the carbonized PKS is shown in Plate 3.

 

IMG-20230827-WA0003 

Plate 1: The Pictorial View of Palm Kernel Shell (PKS)

 

IMG-20230601-WA0027

Plate 2: The Furnace in use for the Carbonization of the PKS

 

 

IMG-20230601-WA0028

Plate 3: The Pictorial View of the Carbonized PKS

 

 


3.2.2     Activation

 

The modification was done by chemical treatment of the sieved carbonized PKS with 3.0 M potassium hydroxide (KOH) heated with a burner for 30 mins for activation. The modified sample was washed with de-ionized water and then sun-dried. The sample was again crushed and then sieved, now, to obtain the particle sizes of 0.5 mm – 3mm for the studies. The product (adsorbent) was stored in a clean and dry polythene bag and labeled accordingly as shown in Plate 4 below. The adsorbent is referred to as palm kernel shell activated carbon (PKSAC) in this report.



 

IMG-20230827-WA0001

                                       Plate 4: Prepared and Labeled Palm Kernel Shell

                                       Activated Carbon (PKSAC)

 

 


Description of the column experiment

 

Continuous flow adsorption experiments were conducted; the reactor setup used in this study was constructed of pyrex plastic tube of 30 cm height, and 3 cm internal diameter. The column was made in a methacrylate cylinder, thus allowing for visual examination of the progress of the wetting front and detection of preferential flow channels along the column walls. At the bottom of the column, a glass wool was placed. Known quantities of adsorbent were placed into the column on different occasions to obtain the bed height of 6 cm (24 g), 9 cm (36 g) and 12 cm (48 g) at constant optimum flow rate of 20ml/min for each. Wastewaters of known concentration were introduced downward through the column bed by gravity. Samples were collected at the column outlet at 15 minutes intervals and was analysed for Fe concentration using ICE 3000 Series Atomic Absorption Spectrometer. The flow rate was varied from 20 to 40ml/min (20, 30 and 40 ml/min) at optimum constant bed height of 6cm. Figure 2 shows the schematic diagram of the laboratory scale column set-up.

 

 

Figure 2: Schematic Diagram of the Laboratory Scale Column Study

 

 

Kinetic models

 

a.         Thomas Model

 

The Thomas model is known as the bed-depth-service-time (BDST) model. The BDST approach is based on the irreversible isotherm model by Bohart and Adas [10]. This simplified design model ignores both the intraparticle (solid) mass transfer resistance and the external (fluid-film) resistance directly. This means that the rate of adsorption is controlled by the surface reaction between the adsorbate and the unused capacity of the adsorbent. This expression by Thomas for an adsorption column is given by equation (1) and the linearized form of the Thomas model is given by equation (2).

 

                                        (1)

 

 

where, KT is the Thomas rate constant (l/(min mg)) and Q is the volumetric flow rate (l/min). The linearized form of the Thomas model is as shown in equation 23:

 

ln) =                                       (2)

 

Where Ce and Co = the effluent and inlet solute concentrations (mg/l) respectively, q0 = the maximum adsorption capacity (mg/g), M= the total mass of the adsorbent (g), Q = volumetric flow rate (ml/min), T = breakthrough time and KT = the Thomas rate constant (ml/min/mg).

 

b.         Yoon and Nelson model

 

The Yoon and Nelson equation regarding to a single component system has been given as equation (3). The linearized form of the Yoon and Nelson model equation is as given in equation (4).

 

                                     (3)

 

where k is the rate constant (min-1), τ the time required for 50% adsorbate breakthrough (min) and t is the breakthrough (sampling) time (min), Co = Initial concentration and Ce = Final concentration.

 

ln) =                                               (4)

 

 

3          RESULTS AND DISCUSSION

 

Characterization

 

Physicochemical properties describe the usability of an adsorbent for a sorption process. The physico-chemical parameters of the activated carbon prepared from KOH modified Palm Kernel Shell are as in Table 1. The parameters show that PKSAC is a very good adsorbent, with high surface area of 772.29m2/g and 85% organic carbon. The pH of 7.5 (near neutral) is also a good indicator of high quality of the adsorbent, as near neutral pH are helpful for the treatment of all cases of wastewater and the carbons can also be used for drinking water purification [11][12].

Figure 3 shows the morphology (Scanning Electron Microscopy) of the PKSAC before the adsorption of Fe ion. The PKS morphology is rough with some layers stacking on top of one another. The FTIR analysis was used to examine the surface functional groups of the adsorbents and to identify those groups responsible for adsorption. The FTIR spectrum of the PKSAC is shown in Figure 4. Also the energy dispersive X-ray (EDX) showing high carbon content is shown in Figure 5.

 

 

Table 1: Physico-chemical characteristics of Palm Kernel Shell Activated Carbon

S/No.

Parameters

Composition

1

Moisture content

0.095 %

2

pH

7.5

3

Bulk density

0.7130 g/cm3

4

Particle size

0.1 – 0.3 mm

5

Organic carbon

85 %

6

Organic matter

1.47 %

7

Specific surface area

722.29 m2/g

 


 

 

Description: C:\Users\user\AppData\Local\Microsoft\Windows\Temporary Internet Files\Content.Word\SEM Analysis - Scanning Electron Microscopy 2.jpgDescription: C:\Users\user\AppData\Local\Microsoft\Windows\Temporary Internet Files\Content.Word\SEM Analysis - Scanning Electron Microscopy 3.jpgDescription: C:\Users\user\AppData\Local\Microsoft\Windows\Temporary Internet Files\Content.Word\SEM Analysis - Scanning Electron Microscopy 1.jpg

Figure 3: The Morphology of the PKSAC

 

 

 

Description: C:\Users\user\AppData\Local\Microsoft\Windows\Temporary Internet Files\Content.Word\Screenshot_20230816-090152.jpg

Figure 4: FTIR spectrum of the PKSAC

 

EDX Analysis - (Energy Dispersive X-ray)

Figure 5: Energy Dispersive X-ray (EDX) of the PKSAC

 


Effect of flow rate

 

The column was operated at three flow rates of 20ml/min (1.2L/hr), 30ml/min (1.8L/hr) and 40 ml/min (2.4L/hr) with constant optimum bed height of 6cm (that is, PKSAC of 24g). The breakthrough curves achieved is presented in Figure 6.

Figure 6 showed that the breakthrough time as well as the exhaustion time increased with a decrease in flow rate for Fe adsorption respectively. The slope of the plots from breakthrough time to exhaustion time increased as the flow rate was increased from 1.20 l/hr. to 2.40 l/hr. It means that the breakthrough curve produced steep slopes with the increased flow rate for Fe adsorption. A higher flow rate resulted in a lower residence time in the column and vice versa. An increase in the flow rate reduced the contact time between metal ions and PKSAC; and also reduced the volume of effluent efficiently treated before the bed became saturated. Therefore, it decreased the service time of the bed (Figures 6); this implies that the column was saturated early. On the other hand, lower flow rates resulted in longer contact time, as well as a shallow adsorption zone. Higher flow rates are seen by the steeper curve with relatively early breakthrough and exhaustion time; they resulted in less adsorption uptake [13].

Kananpanah et al. [14] reported that decrease in the volumetric flow rate favour more ion exchange conditions. As flow rate increased, the breakthrough curves become steeper and reached the breakthrough quickly. They further buttress that this is because of the residence time of the adsorbate in the column, which is long enough for adsorption equilibrium to be reached at high flow rate. This means that the contact time between the adsorbate and the adsorbent is minimized, leading to early breakthrough [15] as seen in this our findings. It might occur due to bypass of flow in a clod formation at higher flow rate. Increasing the flow rate gave rise to a shorter time for saturation while decreasing the flow rate gave rise to longer time for saturation.


 

Figure 6: Breakthrough Curves for Fe Sorption onto PKSAC at Different Flow Rates (Bed Height = 6cm, Particle Size >0.5mm, Adsorbent weight = 24g, influent pH = 7.0 and temperature = room temperature).

 


Effect of bed height

 

The bed height is an important parameter for designing a fixed bed column for continuous water treatment system. In this context, three bed heights of 6cm (24g of PKSAC), 9cm (36g of PKSAC) and 12cm (48g of PKSAC) were used for removal of Fe from the solution at constant optimum flow rate of 20ml/min.. The experimental result is shown in Figure 7.

The bed height is an important parameter for designing a fixed bed column for continuous water treatment system. There was significant effect of bed height on the effluent concentration of Fe. As the bed height increases, the metals concentrations decreased at various flow time (service time) and vice-versa. Similar results were earlier reported by [16][17] and [18]. The lower concentration obtained at higher bed height could be due to the large amount of the binding sites that are available than that obtained with lower bed heights. Furthermore the smaller bed height is saturated in less time than higher bed heights, hence they corresponds to less amount of adsorbent and subsequently, a smaller capacity for the smaller bed to adsorb adsorbate from solution.

It is visible from the plot (Figure 7) that a characteristic ‘S’ shaped profile is generated in ideal sorption systems. It can be said that the breakthrough volume varies with bed height. Axial dispersion phenomena predominate in the mass transfer and reduce the diffusion of metallic ions when the bed height is reduced. The solute (Fe ion) does not have enough time to diffuse into the whole of the adsorbent mass [19].

As observed from Figures 7, the total metal (Fe) removed were increased as the bed height was increased from 6cm to 12 cm even at the same flow rate of 1.2 l/hr (20 ml/min). The treated volume of water increased, but was not commensurate to the drastic increase observed in the total metal removed (Table 2).  Treated volume of water increased with increase in bed height due to the availability of more number of sorption sites, this agrees with the findings of Sivakumar and Palanisamy [15]. At higher bed height the PKSAC sorbent were not dispersed properly in the used flow rate so as the treated volume is reduced [20][21].

At smaller bed height, the effluent adsorbate concentration ratio increased more rapidly than for a higher bed height. Furthermore, the bed is saturated in less time for smaller bed heights. Small bed height corresponds to fewer amounts of adsorbent and binding sites while higher bed height corresponds to more adsorbents and binding sites.


 

Figure 7: Breakthrough Curves for Fe Sorption onto PKSAC at Different Bed Height (Flow rate = 1.2 L/hr., Particle Size >0.5mm, Adsorbent weight = 24g, influent pH = 7.0 and temperature = room temperature)

 

 


Metals ions uptake at different column operation parameters

 

Maximum column capacity, qtotal (mg) for a given set of conditions in the column was calculated from the area under the plot of adsorbed Fe concentration, Cad (mg/l), versus time as given by the equation (5) as presented by Ahmad and Hameed [22]:

 

=                    (5)

 

where Cad = C0-Ce (mg/l), ttotal is the total flow time (min) at breakthrough, Q is the flow rate (ml/ min) and A is the area under the breakthrough curve (cm2).

The equilibrium uptake (qe(exp)), i.e. the amount of Fe adsorbed (mg) per unit dry weight of adsorbent (mg/g) in the column, was calculated by following equation 6.

 

                        (6)

 

where m is the total dry weight of PKSAC in the column (g). The total volume treated, Veff (ml), was calculated from the following equation [23]:

 

                      (7)

 

The column data obtained during the experimental run are presented in Table 2. Data from laboratory tests is useful for the design of a full-scale adsorption column. It is found that as the flow rate increases, the volume of effluent treated increased while the uptake decreased (Table 2).

The optimum adsorption capacity was found at 20 ml/min flow rate, and 12 cm bed height (Table 2). This study showed that the sorption capacity by the column was 32.49 mg/g (Table 2), which was 28.04 times better than that reported in a batch system studied by Acheammpong et al. [24]. The enhanced capacity by the column method can be said to be due to the continuously increasing concentration gradient in the interface of the sorption zone as it passes through the column, whereas the gradient concentration decreases with time in batch system [20].

 

Influence of functional parameters on breakthrough curves

 

The appropriate service times to breakthrough were 195 – 210 mins. The removal capacity are in the order of 30 > 20 > 40 ml/min. A high flow rate means inadequate time for Fe ion to diffuse into the pores of the adsorbent, leading to low uptake capacity and removal efficiency [25]. This may be due to the ions leaving the column before being adsorbed and the equilibrium could be attained [26].

As the bed height increased, the metals ions had more time to contact with more PKSAC particles, resulting in a higher uptake of Fe in the column (Table 2). Hence, when the bed height increases, the maximum sorption capacity of the column also increases [27]. At higher bed height the sorbent particles stay in compact condition and do not expose to uptake the ions. The slight increase in the slope of the breakthrough curves with increasing bed height resulted in a broadened mass transfer zone.


 

 

Table 2: Uptake of Fe at Different Operating Conditions

Metals name

Bed Height

Z(cm)

Flow

Rate

Q(ml/min)

Initial Conc.

C0 (mg/L)

Total Flow Time, ttotal (min)

Total Treated Volume

Veff (ml)

Total Metals Removed,

qtotal (mg)

Equilibrium Adsorption Capacity,

qe(exp.) (mg/g)

Fe

 

 

 

 

 

 

 

 

6

20

1.7462

225

4500

502.32

20.93

 

6

30

1.7462

210

6300

779.76

32.49

 

6

40

1.7462

210

8400

454.08

18.92

 

9

20

1.7462

240

4800

815.11

22.64

 

12

20

1.7462

240

4800

1426.07

29.71

 

 


Evaluation of column data by dynamic models

 

The successful design of a column adsorption process depends on the proper prediction of the concentration-time profile or breakthrough curve for effluent parameters. A number of mathematical models have been developed for use in the design of continuous fixed bed biosorption columns. In this work, the Yoon and Nelson model, Thomas model, and Bohart-Adams model were used in predicting the behavior of the breakthrough curve because of their effectiveness.

 

Evaluation of column data by models

 

The successful design of a column adsorption process depends on the proper prediction the concentration-time profile or breakthrough curve for effluent parameters. A number of mathematical models have been developed for use in the design of continuous fixed bed biosorption columns. In this work, Yoon–Nelson, Thomas and Bohart-Adams models were used in predicting the behaviour of the breakthrough curve because of their effectiveness.

 

(a)   Yoon-Nelson model

 

Yoon and Nelson devised a model to examine the breakthrough behaviour of adsorbate gases on activated carbon which is known as Yoon-Nelson model [28]. This model was based on the assumption that the rate of decrease in the probability of biosorption of each adsorbate molecule is proportional to the probability of the adsorbate adsorption and the adsorbate breakthrough on the adsorbent [29].

The magnitudes of the Yoon-Nelson parameters (kYN and τ) were calculated from the plot of ln[(Ce/(C0-Ce)] versus t at various operating conditions (Table 3). Figures 8 and 9 shows Yoon and Nelson kinetic plot for the adsorption of Fe onto PKSAC at different flow rates and different bed heights respectively.

 

The values of kYN (rate constant), and  (time required for 50% Fe breakthrough) were estimated from the slope and intercept of Yoon-Nelson plot at different bed height and flow rates as shown in Table 3. The kYN values decreased with increasing flow rate from 20 to 30ml/mins and then increased when flow rate was increased from 30ml/min to 40ml/min, but increases with increase bed height, while the  values increased as the flow rate increased. Increase in  as flow rate increases shows that as flow rate increases, the rate at which the adsorbent bed is exhausted is slower which is desirable for the adsorption process. From the table, the value of  (min.) represents the time at which 50% of the adsorbent in the column would reach breakthrough point. The higher the value of , the better the performance of the column as similarly reported by Malkoc and Nuhoglu, [27].  The R2 values in the range of 0.8819 – 0.9690 for Fe (Table 3) specify a good fit in all cases, viewing that the Yoon-Nelson model can be used to describe the Fe - PKSAC sorption system.


 

Figure 8: Yoon and Nelson kinetic Plot for the Adsorption of Fe onto PKSAC at Different Flow Rate (Bed Height = 6cm)

 

 

Figure 9: Yoon and Nelson kinetic Plot for the Adsorption of Fe onto PKSAC at Different Bed Height (Flow Rate = 20ml/min.)

 

 

 


(b)   Thomas model

 

Figures 10 and 11 shows Thomas kinetic plot for the adsorption of Fe onto PKSAC at different flow rates and different bed heights respectively. The result show that KTH decreased with the increase of flow rate from 20 – 30ml/min., but increased with the increasing flow rate from 30 to 40ml/min. which is in agreement with the report [30]. However, as the bed height increases, the values of both KTH and q0 decreased as opposed to that obtained by Vijayaraghavan and Prabu [30].  As the flow rate increased, the value of q0 decreased, which is because of unavailability of reaction sites. The high q0 and R2 confirms the well-fitting of the experimental data with the Thomas model, which indicates that the external and internal diffusion is not the limiting step. The R2 value of the Thomas model means that the Langmuir type adsorption (that is, monolayer adsorption) of Fe onto the surface of PKSAC occurred. 

The Thomas model is one of the most extensively applied models in demonstrating the column performance and prediction of breakthrough curves [31]. This model follows the Langmuir model of adsorption-desorption [30]. It presumes that a negligible axial dispersion happen in the column adsorption since the rate driving force obeys the second-order reversible kinetics [23]. The Thomas model equation is as shown in equation 1. This model was applied to the experimental data and model parameters were determined from the linear plot. A plot of ln[(C0/Ce) –1] against ‘t’ gives a straight line from which the values of kTH and q0 were determined from the intercept and the slope, respectively. The calculated parameters are presented in Table 3.


 

Figure 10: Thomas kinetic Plot for the Adsorption of Fe onto PKSAC at Different Flow Rate (Bed Height = 6cm)

 

Figure 11: Thomas kinetic Plot for the Adsorption of Fe onto PKSAC at Different Bed Height (Flow Rate = 20ml/min.)

 


(c)   Bohart-Adams model

 

Figures 12 and 13 shows Bohart-Adams kinetic plot for the adsorption of Fe onto PKSAC at different flow rates and different bed heights respectively. This approach was focused on breakthrough, relative values of KAB (coefficient of mass transfer)   and N0 (maximum adsorption capacity) were calculated using linear regression analysis and they are presented Table 3. The values of kAB were found to increase with increase in flow rate indicating that the overall system kinetics was dominated by external mass transfer while its value decreased with increase in bed height. No value increased with increased flow rate but follows the reverse with increase in bed height. Of all the models, the Bohart-Adams model has lower R2 values in the range (0.6–0.9) for Fe, but still indicates that the model has application in adsorption process [31] In general, the values of KAB increased as the flow rate increased from 20 to 40ml/min and the KAB decreased as the bed height increases from 6 – 12 cm, signifying that the adsorption process is based on surface reaction theory [32]. The adsorption rate is in linear relation with the fraction of adsorption capacity that remains on the surface of the adsorbent.

The Bohart-Adams model was chosen to calculate the performance of the adsorption column. The Bohart-Adams model is extensively applied for designing a fixed-bed column; it is based on surface reaction theory [32]. The adsorption rate is in linear relation with the fraction of adsorption capacity that remains on the surface of the adsorbent. The mathematical relationship is as given in equation 8.

The linear form of Bohart-Adams model can be expressed as follows:

 

           (8)      

 

Table 3 shows Yoon-Nelson, Thomas, and Bohart-Adams models parameters for Fe sorption onto PKSAC at different bed heights and flow rate respectively.


 

 

Figure 12: Bohart-Adams kinetic Plot for the Adsorption of Fe onto PKSAC at Different Flow Rate (Bed Height = 6cm)

 

Figure 13: Bohart-Adams kinetic Plot for the Adsorption of Fe onto PKSAC at Different Bed Height (Flow Rate = 20ml/min.)

 

 


Fixed bed column design

 

The time required for sorbates breakthrough (t) obtained from the Yoon-Nelson model agreed well with the experimental data at all conditions examined. Consequently, the Yoon-Nelson model showed a good illustration of the metals-PKSAC system. The Yoon-Nelson model has been used successfully to predict the time required for breakthrough of the biosorption of Fe ion onto different biosorbents [30][33][34]. These results established that the model set of equations can be used as an appropriate numerical illustration of the sorption process carried out in continuous flow fixed bed columns for PKSAC.

The sorption capacity predicted by the Thomas model (q0: Table 10) showed fair agreement with those obtained from the experimental results (qe(exp): Table 9). Although, this demonstrated that the Thomas model might not adequately portray the biosorption system in this study, however, the high R2 values (0.88 – 0.96) shows a fair suitability of the model for the design of the biosorption column and as such can be described as been fit to describe the sorption system.

A layer of liquid film on the adsorbent surface has a direct effect on the mass transfer resistance [23]. The higher flow rates enhance the mass transfer of the Fe ion from the liquid film to the PKSAC surface, resulting in earlier saturation of the adsorbent bed [24]. The increase in q0 as the flow rate was increased (Table 3) was due to proper dispersion to provide for the Fe ion to diffuse into the PKSAC bed [24][35]. To design a sorption column with the Thomas model, low flow rates should be utilized for optimal Fe uptake.


 

 

Table 3: Yoon-Nelson, Thomas and Bohart-Adams Models Parameters for Fe Sorption onto PKSAC at Different Bed Heights and Flow Rate

Experimental Conditions

 

Yoon-Nelson Model Parameters

 

Thomas Model Parameters

 

Bohart-Adams Model Parameters

Z

(cm)

Q

(ml/min)

C0

(mg/L)

 

 

KYN

(mg/g)

 

 

R2

 

q0

(mg/g)

KTH

(ml/mg.min)

R2

 

KAB

(ml/mg.min)

No

Mg/L

R2

 

Fe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

20

1.7462

 

0.0333

105.74

0.9215

 

153.89

0.0190

0.9197

 

0.0036

140.56

0.7555

 

6

30

1.7462

 

0.0200

110.31

0.9543

 

109.36

0.0115

0.9543

 

0.0093

209.49

0.8128

 

6

40

1.7462

 

0.0268

121.76

0.9344

 

354.03

0.0226

0.9344

 

0.0107

291.72

0.8010

 

9

20

1.7462

 

0.0394

121.81

0.9690

 

117.94

0.0153

0.9690

 

0.0101

104.42

0.9195

 

12

20

1.7462

 

0.0217

133.09

0.8819

 

97.05

0.0124

0.8819

 

0.0060

91.54

0.9875

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


4.         CONCLUSION

 

The physico-chemical properties, SEM, FTIR and EDX of the activated carbon produced from the palm kernel shell in this experiment and ability to remove Fe reveals that it had improved adsorption behaviour comparable to those of high performance adsorbents. It was observed that the higher the carbon bed height, the higher the adsorption rate. Results also showed that optimum adsorption capacity was found at lower flow rate. The Yoon-Nelson model specify that the model can be used to describe the metals - PKSAC sorption system. The Thomas and Bohart-Adams model were also suitable for the description of the sorption column with high R2 value. Based on this study, activated carbon prepared from palm kernel shell is suitable for the adsorption of Fe ion and as such could be used as a cost-effective adsorbent in the treatment of polluted water.

 

 

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Cite this Article: Ogbaje, H; Onoja, SB; Nwakonobi, TU; Udochukwu, MO (2024). Packed bed Column Adsorption of Iron in effluent from Itakpe Iron Ore Mining Company using Palm Kernel Shell as Adsorbent. Greener Journal of Science, Engineering and Technological Research, 13(1): 46-60.